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Life Casting

 

Lifecasting is an essential technique to learn as it is the basis for creating any type of prosthetic that will perfectly fit your model's face. If a lifecast is not created perfectly the entire sculpt and moulding process will be hindered as the final pieces will not fit the model's face perfectly. Creating custom fit prosthetics for a model's face ensures that the final result will look professional and effective as there will not be excess material in the wrong areas of the face. Before creating any lifecasts, I researched many different books to give me infomation and extra tips to see how various artists create their casts in order for me to see which methods and materials would best suit the type of cast that needed to be created for this project. 

 

 

Musgrove.J, Make-up, Hair and Costume for Film and Television highlights a very important point that to create a lifecast the applicator must be experienced in having the material applied to themselves in order to feel confidence and to understand how the model is feeling at each stage in the process. The first material that is applied to the face is alginate. Alginate is used to make highly detailed impressions of the surface to which it is applied. It has a fast setting time of around three minutes, therefore it is important to have everything set and ready before application. Alginate will not hold its shape without support as, when set it form into a jelly-like substance and could easily rip and tear. Therefore it is neccessary to create a plaster shell around the outside of the cast. To create this shell generally plaster bandages are used, however plaster with muslin or cheesecloth or burlap can be used to create a harder, stronger shell. The shell is crucial to the lifecast as it will hold the shape of the face and support the alginate during the setting of the plaster in the mould itself. (Debreceni.T, Special Makeup Effects for Stage and Screen

 

An important aspect of lifecasting a person is to remember to take measurements of their face as it provides accurate reference for once the plaster positive has been created. This makes sure that if the plaster has come out deformed it is possible to tell before getting too far into the process and having to begin again. The measurements to take of the head are shown in the photo below, these give a good outline of the model's head size and the structure of their face. 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Step By Step Guide to create a Lifecast

 

  1. Prepare all the materials - Alginate, Plaster Bandages (Cut to Size), Plaster Powder, Water, Latex Gloves, Petroleum Jelly, Craft Sticks, Plastic buckets and cups and Bin Bags. 

  2. Prepare your model - Sit in a comfortable upright position, place bin bag over their clothes to protect from any excess material that falls, put petroleum jelly onto any areas of the face with hairs (Eyebrows, Eyelashes, Beards, Moustaches and Edges of the Hairline).

  3. Mix the Alginate and Cold Water together making sure that the mixture is well combined.

  4. Apply the alginate to the face, starting at the top of the head, smoothing it downwards, push the alginate into the eye sockets to make sure there are no trapped air bubbles. Do the same with the mouth edges making sure to remove any potential air bubbles. Smooth the alginate around the face as far as needed. All the time making sure the nose is clear so that the model can breathe. 

  5. Once the alginate has set and become a soft jelly-like substance you can begin to apply the plaster bandages or plaster and burlap. 

  6. Dip the bandages into water and remove any excess then smooth onto the face, beginning on the forehead, working downwards. Make sure that all the surface area is covered except the nose area. Once the face is covered in smoothed out flat pieces, one long rope of bandage should be applied around the edge to make sure everything is held together. 

  7. Once dry, get model to place their hands on the cast and make large facial expressions. Meanwhile ease the edges away from their face, the cast should slide off quite easily. 

  8. After helping the model clean up, use another plaster bandage to cover the nose area of the cast, once dried place a small amount of clay or tissue in the nasal holes, this will block the plaster from going between the alginate and plaster layers. 

  9. Begin to create the plaster cast immediately as the alginate will dry up without a wet towel placed on it. Using a brush apply mould release or vaseline to the plaster edges to stop the plaster mixture from locking the mould. 

  10. Mix up a batch of plaster (place the desired amount of water in a bowl and then pour the powder until it creates a small mound in the centre).Pour this into the mould making  sure that it goes into the eyes, nose and mouth without air bubbles. 

  11. Allow the plaster to set and then carefully turn over and the cast should slip away giving an impression of the models face. 

 

  Tokyo SFX Makeup Workshop, (2006) A complete Guide to Special Effect Makeup, London, Titan Books (Pg 72)

  Debreceni.T.  (2009) Special Makeup Effects for Stage and Screen: Making and Applying Prosthetics. Burlington, MA: Elsevier Focal Press          (Pg78-91)

  Delamar.P (2003) The complete Make-up Artist - Working in Film, Fashion, Television and Theatre, 2nd edn, London: Thompson (Pg209-212)

 

Alginate and Water

Alginate and Water

The first step in the lifecasting process is to vaseline any of the models hairs that a will be covered by the alginate. The next step is to mix the alginate and water in equal parts to create a thick paste that can be applied to the face.

Mixing the Alginate and Water

Mixing the Alginate and Water

The alginate mixture does not need to be entirely lump free, as smooth as possible during the working time available. It must then be applied to the face quickly before setting.

Beginning to apply Alginate

Beginning to apply Alginate

To begin the application start at the top of the head working downwards as gravity will help to pull the mixture down, covering the face. Ensure to cover the entire area that is necessary. Always keeping sure that the nostrils are kept free of alginate for easy breathing.

Applying Modroc over the alginate

Applying Modroc over the alginate

The next step is to apply plaster bandages, again starting at the top of the head working downwards, make sure to get a good structure around the face and this will be crucial in holding the alginate during the pouring of the plaster.

Letting the Alginate set

Letting the Alginate set

Cover the entire desired area to get a good copy of your model's face. In this example of lifecasting it is slightly thin over the eyes and needs a bit of thickening to ensure that it does not rip on removal. It is possible to reinforce the alignate with a second batch however alginate does not stick to alginate so they could potentially come apart from each other.

Continuation of Modroc Appliance

Continuation of Modroc Appliance

Start by covering the top sides and bottom with the plaster bandages this gives the base of the plaster casing. Make sure to overlap the edges to stick to each other to hold the shell together.

Continuation of Modroc Appliance

Continuation of Modroc Appliance

Cover the entire surface area of the alginate with plaster bandages, filling in any gaps to ensure a successful finish. The plaster can be smoothed out with the hand to give a more aesthetically pleasing finish.

Final Result

Final Result

The final step in applying the plaster bandages is to create a long ribbon that is placed around the entire cast to hold all of the different elements together. This will ensure that the cast stays together during the plaster pouring process.

Cast Pre Plaster

Cast Pre Plaster

The final step is to place a small bandage of plaster over the nose after removal from the model's face to give support to the outlying structure. Without this when the cast is placed on a surface the nose will collapse in on itself. To make sure it dries without disruption place the cast in a bowl while it dries. Finally to keep the moisture in the cast place wet towel in the cast so that the alginate does not dry out before pouring the plaster.

For our project it was necessary to lifecast our model's as this will give us a structure to sculpt onto in order for the pieces to fit perfectly to their faces. To cast the model the same technique is used covering the face with alginate and then creating a plaster shell around for structure whilst pouring the plaster into the cast. The following photographs show the application of the materials to the model's face to create the lifecast for the historical portrait prosthetic appliances. 

After pouring the plaster into the lifecast I realised that the edge of the alginate did not reach far enough around the forehead and  back towards the ears, therefore it was necessary to add plaster underneath the cast to elongate the sides to create a better surface on which to sculpt. To complete this process the cast was placed on a block of wood supported by WED clay and then a thick batch of plaster was smoothed underneath to create the support for the face. This involved making a couple of batches of plaster in order to get a successful edge that was smooth and aligned to my models facial features. The photographs that follow detail the process mentioned above. 

 

Stuart Bray is a renowned prosthetics makeup artist, he has created a blog with very helpful entries concerning many topics revolving around the creation of prosthetics. Many show projects that he is working on and the processes he has completed thus showing the quality of his work is at a professional level. One such tutorial is based on the process of lifecasting, the bloog is name Learn Makeup Effects. 

 

Bray talks about alternative methods of creating a lifecast of a person, he mentions the technique of using 3D scanners. 'There are different ways of doing this with hand-held scanners to booths in which a subject sits or stands in either a static chair or a turntable. There is also software such as 123 Catch from Autodesk and Photomodeller by Eos Systems Inc. which can stitch a series of images together and creates a 3D virtual model which can then be modified and output to a 3D printer or cutting machine.' (Learn Makeup Effects, Bray.S, Lifecasting Tips and Tricks). This concept is particularly interesting, the ability to be able to create a lifecast through a 3D printer without ever applying any materials to the face seems as though it could progress the technique of lifecasting twofold. The technique would also make lifecasting much more comfortable and faster for the model as they will not have to hold a pose for a long period of time. Although I see the advantages of this methodology the equipment needed is highly specialied and therefore would be very expensive. The 3D replica of the model is likely to be made of a lightweight material like polystyrene and therefore may not pick up many of the finer details in the body and face. 

 

Bray goes into detail on the advantages and disadvantages of alginate and silicone for use when making a negative of the model. He states that alginate is very effective if you are to create one cast of the face but otherwise to use silicone as it lasts longer  due to tougher material. Silicone is made in mot instanecs by mixing equal amount of parts A and B to create a paste-like substance that can be layered onto the model, as silicone sticks to itself, if there is not enough material another batch can be made and applied over the top. Bray states that the most notable Silicone brands for lifecsting are 'Smooth-On’s Body Double, and Mouldlife’sLife Form.'  Bray.S, 2014, Lifecasting Tips & Tricks, 18 January 2014, Learn Makeup Effects [Online] Available From: http://www.learnmakeupeffects.com/lifecasting-tipstricks/ Date Accessed: 28/10/2014

This video shows Stuart Bray applying an alginate to a model in order to create a lifecast of her face. The tutorial is a very helpful visual guide as to the creation of a lifecast and he notes most of the neccessary safety guidelines to follow to ensure that everything goes smoothly. 

KlairedelysArt (2012) How To: Take a Face Cast [Online] Available From: https://www.youtube.com/watch?v=2NyF5bKlkT0

Date Accessed: 28/10/2014

Learn Makeup Effects (2014) [Online Image] Available From: http://www.learnmakeupeffects.com/blog/ Date Accessed: 5/12/2014

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